P560 Planar Magnetics For 4 kW to 10.0 kW Converters

Main P560 Page
P/N 1019 - 10.0 kW - Full Bridge ZVS Topology
P/N 1033 - 8.4 kW - Full Bridge Topology
P/N 1046 - 4.56 kW - Half Bridge Topology

Application:

Transformers based on our 560 size core are designed for topologies such as half and full bridge, full bridge ZVS, and push-pull. Applications are 4 kW to 10.0 kW industrial off-line power supplies, and military DC-DC converters delivering up to 400 amperes for a single output or 20-50 amperes for multi-output magnetics. The benefits of this product are small size, high quality, reliability, repeatability, and superior thermal management. For the power it is capable of delivering, this is a very small and rugged package. A typical P560 part has a 3.7"x 2.5" (nominal) footprint, which is only 1/3 bigger than a footprint of a standard credit card, which is 3.5" x 2.0". With heights from 0.800" to 1.200", P560 parts are much taller than a credit card, but we are working on it. Portable welding equipment is one of many applications where P560 is very suitable, because a 5-10kW transformer weighs only 0.5 kg. Depending on the power rating, 560 parts can run without any air flow for cooling. In this case, they must be attached to a base plate with controlled temperature. Transformers operating close to a maximum of specified power limit must be cooled by a combination of conduction and air flow.

 

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