P/N 1036, Description: P220-8-5, Topology: 2-Switch Forward, 1.0 kW

Main P220 Page
P/N 1031 - 2220 Watt - Full Bridge ZVS Topology
P/N 1034 - 2160 Watt - Full Bridge Topology
P/N 1036 - 1.0 kW - 2 Switch Forward Topology
P/N 1037,1038,1039,1040 - 1.0kW - Forward Topology
P/N 1043 - 1.0 kW - 2 Switch Forward Topology
Application:

This transformer is a good example of 1kW transformer for 150kHz military forward converter that does not require 4kV isolation. This part provides 500 VDC isolation between windings and between any winding and core. It utilizes copper leadframes, Polyimide insulators and has 1mm creepage and clearance distances. This is sufficient for a power supply with 120 to 200 VDC input bus delivering output of 28VDC with 36 amperes continuous load. Reduced isolation requirement enabled our designers to reduce the footprint by about 26% and the height by 10%. 98.6 % efficiency and low thermal impedance allow for 42° C temperature rise when mounted on +60°C base plate. No air air flow is required.

 

1. Input Bus Voltage Range:
120 to 200 VDC
10. Minimum Isolation Voltage
2. Output After Rectification:
28V/36A
10.1. Primary To Core And To Secondary:
500 VDC
3. Turns Ratio Np/Ns
8 turns / 5 turns
10.2. Secondary To Core:
500 VDC
4. Optimum Switching Frequency:
150 kHz
11. Minimum Primary Inductance:
320 uH
5. Maximum Duty Cycle:
40.0 %.
12. Max.resistance Rdc, Primary Np:
4.0 mOhm
6. Efficiency At Full Power:
98.7 %.
13. Maximum resistance Rdc, Ns total:
2.2 mOhm
7. Base Plate/Heatsink Maximum Temperature:
+60°C
14. Max. Dimensions
2.180" x 1.640" x .700"
8. Air Flow temperature, Speed:
Not Required
15. Maximum Weight:
200 g
9. Temperature Rise Hot Spot- Base Plate maximum:
40°C
 


Notes

  1. Dimensions are in inches
  2. Drawing not to scale
  3. Dimension tolerance +/- 2% unless noted

 

 


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